I'm having to deal with this right now, and its turning out to be a freakin nightmare, so I found this video, gonna give this method a shot.
replacing clutch basket - aftermarket without cog/gear
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milesmiles
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Re: replacing clutch basket - aftermarket without cog/gear
good luck, don't forget those safety glasses! 
The world needs Miles
Sometimes you gotta draw the line, but that doesn't mean it can't be squiggly-miles
"it's not a stupid dirt bike, it's a supermoto!"-miles
Sometimes you gotta draw the line, but that doesn't mean it can't be squiggly-miles
"it's not a stupid dirt bike, it's a supermoto!"-miles
Re: replacing clutch basket - aftermarket without cog/gear
Aftermarket $46milesmiles wrote:good luck, don't forget those safety glasses!
OEM with cog $303
I think its worth the effort, besides, I get to use my tools, I just really hate drilling metal, I don't have a drill press.
K1600
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Re: replacing clutch basket - aftermarket without cog/gear
drilling rivets is a piece of cake. Dont be a putty!
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Re: replacing clutch basket - aftermarket without cog/gear
Got it all apart, looking for dry ice now
K1600
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milesmiles
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Re: replacing clutch basket - aftermarket without cog/gear
I've always bought mine at kroger or brookshires
The world needs Miles
Sometimes you gotta draw the line, but that doesn't mean it can't be squiggly-miles
"it's not a stupid dirt bike, it's a supermoto!"-miles
Sometimes you gotta draw the line, but that doesn't mean it can't be squiggly-miles
"it's not a stupid dirt bike, it's a supermoto!"-miles
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Grinner
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Re: replacing clutch basket - aftermarket without cog/gear
I dont remember anything in that video about dry ice.
Copper K3SV650S & K3SV1000S
Enjoy your Life...Don't Die Young Feeling Old When You Can Die Old Feeling Young!!
"Grinner is carrying the Black man-card, aka he has aquired enough man points his card is upgraded to the top teir." - fixxervi6
Enjoy your Life...Don't Die Young Feeling Old When You Can Die Old Feeling Young!!
"Grinner is carrying the Black man-card, aka he has aquired enough man points his card is upgraded to the top teir." - fixxervi6
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milesmiles
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Re: replacing clutch basket - aftermarket without cog/gear
did i miss something lol. i only watched half the video with no sound at work
The world needs Miles
Sometimes you gotta draw the line, but that doesn't mean it can't be squiggly-miles
"it's not a stupid dirt bike, it's a supermoto!"-miles
Sometimes you gotta draw the line, but that doesn't mean it can't be squiggly-miles
"it's not a stupid dirt bike, it's a supermoto!"-miles
Re: replacing clutch basket - aftermarket without cog/gear
I didn't follow the video exactly to the letter, you can use dry ice to "shrink" metal as well as heat to expand it.
Its all together, was about to put the cover on last night and I broke a bolt off in the inner spline portion, which means I had to just cover it up in plastic and order the parts along with an inch/pound tourque wrench so I don't break off any more bolts.
But, got the old basket all apart and the new one together, it wasn't exactly hard but it was a pita
Its all together, was about to put the cover on last night and I broke a bolt off in the inner spline portion, which means I had to just cover it up in plastic and order the parts along with an inch/pound tourque wrench so I don't break off any more bolts.
But, got the old basket all apart and the new one together, it wasn't exactly hard but it was a pita
K1600
Re: replacing clutch basket - aftermarket without cog/gear
Be very careful getting used to the new clutch, especially if you replaced friction rings. I've heard they can be touchy until they are worn together.
"Life may begin at 30, but it doesn't get real interesting until about 150."
Re: replacing clutch basket - aftermarket without cog/gear
I figured there would be some kind of break in periodFirewa11 wrote:Be very careful getting used to the new clutch, especially if you replaced friction rings. I've heard they can be touchy until they are worn together.
I'm not the one riding it
K1600
Re: replacing clutch basket - aftermarket without cog/gear
LOL! That's not very nice! 
"Life may begin at 30, but it doesn't get real interesting until about 150."
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DarcShadow
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Re: replacing clutch basket - aftermarket without cog/gear
yeah, but it is the best way to break in something.
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