New Bar ends won't work!

Post Reply
User avatar
Polokid69
Club Member
Club Member
Posts: 3170
Joined: Wed Jul 04, 2012 11:58 am
Achievement count: 23
Location: Fort worth

New Bar ends won't work!

Post by Polokid69 » Mon Jul 16, 2012 7:08 am

I was excited to finally have the bar ends off my bike and ready to put the new ones on! Turns out, the bar is not hollow but flat with threaded hole for stock bar ends to screw in. So now I guess I'm in search of a pair of bar ends that will thread in same hole. The ones I got exactly match the color of the bike so I'm dissapointed they won't work.
Current Bike:
KTM RC390

Previous Bikes:
2007 Kawasaki ZZR600
2012 Kawasaki Ninja 250R
2002 Kawasaki Ninja ZX6
2000 Kawasaki Ninja EX250
1983 Kawasaki GPZ550
1980 Yamaha RD400
1978 Yamaha DT 125
1978 Yamaha YZ 125
1975 Yamaha DT 100

User avatar
Firewa11
Posts: 13026
Joined: Thu Aug 24, 2006 7:22 am
Achievement count: 49
Location: The Tempest

Re: New Bar ends won't work!

Post by Firewa11 » Mon Jul 16, 2012 7:33 am

Doh!
"Life may begin at 30, but it doesn't get real interesting until about 150."
ImageImageImage

User avatar
NickS
Posts: 659
Joined: Mon Aug 17, 2009 8:50 pm
Achievement count: 0
Location: Burleson

Re: New Bar ends won't work!

Post by NickS » Mon Jul 16, 2012 8:27 am

I ended up drilling my new bar ends to accept the screws from the original bar ends, so I didn't have to jack with the internal threads.
'08 Kawasaki Concours 14
'10 Kawasaki Z1000

User avatar
Rhino
Posts: 7793
Joined: Thu Jan 21, 2010 11:30 am
Riding Style: Intermediate Track Rider
Achievement count: 35
Location: Edge of Arlington

Re: New Bar ends won't work!

Post by Rhino » Mon Jul 16, 2012 8:51 am

Yeah, you can probably modify the bar ends you bought to make them fit. All you really need to do is get the stock screw in them and remove the stuff that is made to expand into a hollow bar.

User avatar
Polokid69
Club Member
Club Member
Posts: 3170
Joined: Wed Jul 04, 2012 11:58 am
Achievement count: 23
Location: Fort worth

Re: New Bar ends won't work!

Post by Polokid69 » Mon Jul 16, 2012 9:08 am

Rhino wrote:Yeah, you can probably modify the bar ends you bought to make them fit. All you really need to do is get the stock screw in them and remove the stuff that is made to expand into a hollow bar.

I thought of that but not sure if I can drill thru the new bar ends but I'm going to give it a chance.
Current Bike:
KTM RC390

Previous Bikes:
2007 Kawasaki ZZR600
2012 Kawasaki Ninja 250R
2002 Kawasaki Ninja ZX6
2000 Kawasaki Ninja EX250
1983 Kawasaki GPZ550
1980 Yamaha RD400
1978 Yamaha DT 125
1978 Yamaha YZ 125
1975 Yamaha DT 100

User avatar
NickS
Posts: 659
Joined: Mon Aug 17, 2009 8:50 pm
Achievement count: 0
Location: Burleson

Re: New Bar ends won't work!

Post by NickS » Mon Jul 16, 2012 9:15 am

If you have access to a drill press, use that. Otherwise, a clamp and a new bit should do it. I used a clamp and a hand drill, and if I recall a 5/8 inch bit. Maybe it was a 1/2 inch...
'08 Kawasaki Concours 14
'10 Kawasaki Z1000